TECHNICAL POTPOURRI AND PRODUCT
NEWS
by: Dean Lewellen
This month's article provides the opportunity to put together some perhaps
interesting and informative bits and pieces of technical information that
have collected in the "in basket" over the past several weeks but
individually lack the magnitude needed to support a complete article.
First item--I came across this very innocent yet captivating sounding
article titled, "Are Performance Air Filters a Good Idea?" This article
was found on an Audi Club web site (www.norcalaudiclub.org), on Sean's A4
Page, and, was actually contributed by a well-known BMW tuner by the name
of Jim Conforti whose web site is at Bonneville Motor Works. Enough for
the credits, already. The article presented some independent test lab data
generated by an unbiased, non-sponsored group evaluating a BMW M3 stock
air filter and a replacement K&N air filter as the test subjects. The test
procedure used a standardized "test dust", a precise method of "loading"
the test dust on the filter faces, and measured both initial free and then
loaded air flows and particle volume passing through the test filters.
Both filters were the same size and fit the BMW M3 air box. The BMW filter
had an effective filter area of 8.4 sq. ft. while the K&N filter had an
effective area of 1.6 sq. ft. for a stock to replacement filter area ratio
of 5.25:1. The stock BMW filter has more and deeper pleats than the K&N
product. Filter efficiencies were measured for test dust loadings of zero
and going up to about 40 grams/sq. ft. The K&N filter flowed better than
the BMW filter at zero loadings by 8%, and, was better by about 1% at the
40 grams/sq.ft maximum dust loadings during this test. What gets your
attention is the measurement of differential pressure across the filtering
medium at constant airflow as both filters were dirtied (read loaded up
with dust) at a test rate of 75 grams of dust in 20 minutes. This test is
not unlike the environment our cars live in daily as we drive on the
streets and roads here in Arizona and this is where the effective area of
the test filter's surface really comes into play. Even though the BMW
filter flows a bit less at the same loading, it loads up 5.25 times slower
because of its larger effective area, therefore passing less dust
particles into the cylinders. The bottom line--the K&N filter initially
flows 8% better, but as the dust loads both filters' surface, the K&N
filter begins to flow worse at a faster rate than the BMW filter because
it loads up much quicker while passing more dust through, as well.
I measured and calculated the effective filter areas on two stock Porsche
air filters and their K&N replacement counterparts for comparison with the
above data. One pair was from a 1989 3.2 liter Carrera engine and the
other pair was from a 1995 3.6 liter 993 engine. The 3.2 liter engine's
stock filter had an effective area of 5.2 sq. ft. while its K&N
replacement had an effective area of 1.3 sq. ft. for a stock to
replacement filter area ratio of 4.0:1. The stock 3.6 liter engine's air
filter measured 4.6 sq. ft. and its K&N replacement measured 1.9 sq. ft.
for a stock to replacement filter area ratio of 2.4:1.
Whether or not more dust in the intake air charge actually causes long
term problems is not documented or even speculated about. The next step
would be to do this same type of independent comparison on a number of
different engine pairs using both kinds of filters over an engine's
lifetime and analyzing what is found inside. This is all becoming way too
anal for most Porsche owners/drivers. All I know for sure is that I have
replaced the K&N replacement air filters in my 993 and 740iL air boxes
with the original paper parts since both of these cars live on the street
everyday. The additional air flow allowed by the K&N products make sense
for your Porsche on Driver's Ed track days but will not be felt during the
weekday travel in your Porsche anyway.
Second item--Not to pick on K&N, their fine product line or their
reputation for excellence, but, there have been some drivability issues in
cars equipped with DME controls (all 1984 and later Porsche engines) that
have been traced to the air mass flow sensor being contaminated from an
excessively oiled K&N filter medium. I always have the problem, according
to my better half, that if a little of something is good than a little
more of it will be even greater! This is apparently not true when cleaning
and re-oiling your K&N air filter's screen material. Go easy with the
recharger oil as the instructions alert you to do when servicing your
unit.
Third item--I received some very interesting tire usage and performance
data from Roger Ellingson, Pacific Northwest Region member and PCA Protest
Committee Chairman about the tire brands used in the 2002 Porsche Parade
Autocross and the tire brands used by the class winners at the Parade
Autocross this year. There are two sets of information to follow from
which you can see the overall popularity with serious autocrossers of your
favorite tire brand name and some measure of the performance of your
favorite as well. The performance capabilities are greatly clouded by the
capabilities and/or shortcomings of the unidentified vehicles and the
unknown drivers, but the conclusions one can draw are several and fun.
Tire brands used in the 2002 Porsche Parade Autocross
Kumho 59
Hoosier 46
Bridgestone 42
Pirelli 32
Yokohama 30
BF Goodrich 25
Michelin 22
Goodyear 14
Continental 9
Dunlop 6
Toyo 6
Firestone 5 (really !)
Fulda 3
Sumitomo 2
Falken 1
Tire brands used by the class winners in the 2002 Porsche Parade Autocross
Hoosier 16
Kumho 13
Yokohama 9
BF Goodrich 6
Pirelli 4
Fulda 2
Goodyear 2
Michelin 2
Bridgestone 1
Falken 1
And the winners were--? Falken was 1 for 1; Dunlop was 0 for 6; are
Hoosier equipped cars better prepared or are their drivers more skillful?;
are Bridgestones really that awful?; I had better stop before I get in
real trouble with someone. Enjoy and draw your own conclusions.
Product news--Porsche Cars North America news bits include the sales in
North America for the fiscal year ending July 31, 2002, were 23,108 which
is down from the 25,412 cars sold in the previous year. PCNA said that
12,620 Model 911s were sold in North America in 2002 which was 14.4% more
911 sales than in any previous fiscal year.
PCNA announced the price for the base Cayenne S at a MSRP of $55,900. and
the base Cayenne Turbo will be offered at a MSRP of $88,900. The world's
newest SUV goes on sale in Europe beginning December 7th and will be in
North America dealers' showrooms early next year, 2003. Wow, ninety large
for a Cayenne Turbo certainly represents rarified air for the price tag of
any SUV that rolls its wheels anywhere on this planet! I saw a fleet of
three Cayenne test mules or prototypes in late August heading North on the
101 bypass near Mesa one Friday afternoon. They all had Georgia
Distributor plates and lots of blackout panels and graphic taping to
disguise the truth--but they were real Cayennes and moving quickly but
safely northward.
Finally, a tidbit some of you may not have heard about--Fred Schwab, CEO
of PCNA, was chastised in public at the Cayenne press introduction in
Leipzig, Germany, in late August by the good Dr. Wendelin Wiedeking,
Porsche AG CEO, for offering the $500. and $1000. rebates/incentives to
any PCA members purchasing 2001/2002 Boxster and 2002 Boxster S models
before December 31, 2002. Schwab said the rebates meant "nothing" and they
didn't really count as an incentive because they were limited exclusively
to the Porsche Club. Hello!--Is anyone listening to anyone? The card I got
in the mail describes the $500. and/or the $1000. as an "...incentive for
the purchase of...". Gee, I wonder if my $100. discount card from PCA
President, Bob Miller, for the purchase of Genuine Porsche parts,
Tequipment and Selection merchandise purchased before year end is also
under fire from the authorities in Stuttgart.
So long for this month--I have to get to the Porsche North Scottsdale
parts counter before they close. Happy motoring!
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