| PCNA/PORSCHE AG NEWS AND A RECALL
NOTICE by: Dean
Lewellen
Last December, I asked some of the new, 2003 officers of AZPCA and the new
co-editors for some feedback regarding the future of this column in GOING
PLACES--should it continue or should it be terminated? The response was
zippo except from Betsy Andrade. She and I settled on continuing "FROM THE
MOTOR POOL" on a quarterly basis for the near term which is the plan until
directed otherwise by the Officers and Board Members of the club. So, what
is new since the January issue?
On January 9, 2003, Porsche AG announced that Fred Schwab, ten-year
President and CEO of Porsche Cars North America (PCNA) would step down
effective March 1, 2003. Fred joined PCNA in 1985, after working at
Deloitte Touche and at Fruehauf Corporation, and, became the President/CEO
of PCNA in 1992. In the ten years of Fred's leadership, sales of Porsche
cars in the USA and Canada rose from a dismal figure of 3,700 sports cars
in 1992/93 to more than 23,100 cars sold in the last fiscal year of
2001/02. That's a 525% increase, folks! Under Fred's capable leadership,
the North American marketplace became the most important sales market for
Porsche cars in the entire world. I would add that Fred Schwab was/is a
real friend of PCA. He and his wife, Dottie, attended every Parade for at
least the last ten years. Peter Schwarzenbauer, 43, has been nominated as
the successor to the position vacated by Schwab. Schwarzenbauer worked at
BMW's Motorcycle Division in North America and in Munich, Germany prior to
joining Porsche AG in 1994. Since 1997, Peter Schwarzenbauer has been the
Managing Director of Porsche Iberica, which covers the Spanish and
Portuguese markets.
Where's the Cayenne? Well, by the time the membership might have read this
month's article, Cayennes will be available for touching, feeling and tire
kicking in the dealer's showroom at Porsche North Scottsdale in Phoenix
and at Beaudry Porsche in Tucson. According to Porsche AG press releases
available at the time of this writing, the arrival of the Cayenne would be
celebrated beginning March 15, 2003. Porsche AG is giving away a trip for
two to Leipzig, Germany--home of the Cayenne--during the celebration. You
are to invited visit your local dealership and be one of the first to see
the Cayenne up close and personal. I hope and pray that this new vehicle,
saddled with large scale hype and a large scale price tag to match, will
be as inspirational, as personable, as reliable, and, as Porsche-like as
the sports cars we have come to know and love for the last fifty-four
years. I'll wait and see, for now.
On November 1, 2002, Porsche Cars North America, Inc. issued a Service
Action Notification #W301 (read recall), for the inspection/replacement of
the engine wiring harness in 1995 and 1996 Model 993 non-turbocharged cars
and 1996 turbocharged 993s. This recall covers 11,599 vehicles sold in the
United States and Canada. It specifically covers all 1995 Carrera Coupes
and Cabriolets, and all 1996 Carrera Coupes, Cabriolets, Targas and Turbos.
W301 stated--"....the engine wiring harness of the affected vehicles must
be inspected and checked. Depending upon the results of the inspection,
the engine wiring harness may then also need to be replaced." W301 is
addressing two fundemental issues. One, the insulation used on the wiring
in some early Model 993 engine harnesses has been observed to become
age-hardened and breakaway from the wire creating some strange, abnormal
and even dangerous behavior in the car's systems from crossed-up
electrical circuits in the engine compartment. Two, some cars had one or
more wiring harness support brackets supported from engine block, cylinder
or head studs creating hot spots in the wiring harness which makes the
insulation harden faster in those affected harnesses. The inspection is
simple. There is a listing of engine harness part numbers which if found
to be installed in your car will advance you to the next step--replacement
of the engine wiring harness, which is about a six hour job to be done at
your local dealer's service center.
I had my 1995 993 inspected in January at Porsche North Scottsdale, and
sure enough, the engine wiring harness in my car was on the "replace me"
list. I thought that would be the case as my car is an early 1995 with a
build date of August 1994. Well, I left the car, drove home in my loaner
rice burner, and picked up the car on the next day. The only difference I
notice after the replacement harness was installed is that the lumpy idle
that appeared two years ago is now gone and the secondary air pump in the
induction system now runs again--I forgot it went away. My experience was
fortunate, aided by the fact that my car has very low mileage for its age
so the heat cycles in the wiring harness were low as well.
If any member owns any 1995 or 1996 Model 993, or knows of anyone who
does, go directly to Porsche North Scottsdale, do not pass GO, even if you
did not receive Service Action Notification, W301. The future well-being
of these wonderful cars depends upon this action. There is a problem with
issuing a recall on vehicles this late in their life cycle. Some of these
cars are over eight years old and may have changed hands several times
without completing the paper trail back to Porsche. When a problem such as
this occurs, it is most difficult for any manufacturer to find and contact
all owners of the affected cars. A similar problem occured in the Model
914 family when those vehicles were recalled late in their life cycle to
replace the rubber fuel injection hoses with metal fuel lines. I'll just
bet that there is a 914 out there somewhere, running happily along with
its original rubber fuel lines waiting to catch fire and burn to the
ground, as many did in the late seventies and early/mid eighties.
The Model 993 engine wiring harness has been an issue since November of
1998. 414 cases of failures were reported to the National Highway
Transportation Safety Administration (NHTSA) since that date. The
harnesses were originally made with insulation of a thermoplastic
elastomer (TPE) with rubber sleeves, but were changed in January 1996 from
TPE insulation to a polyvinylcloride (PVC) insulation with PVC sleeves.
Model 993s built after this date (January 1996) should be fine, but
inspection is required, nontheless. Interestingly, NHTSA closed their
investigation in January 2002, stating that no safety defect trend was
found, but Porsche voluntarily issued this recall on their own initiative.
I commend Porsche AG and Porsche Cars of North America for doing the right
thing even when nobody was looking. That is the true definition of
"character" in my book. I just hope that all the owners of the affected
vehicles get the word and get the work done quickly. Hats off to you,
Porsche, for being there when needed, and acting with integrity.
The April 2003 issue of EXCELLENCE contains a "Letter to the Editor"
describing a $725.00 repair bill for a 1997 Boxster after having become
thoroughly choked from driving 28 miles on a dusty, desert, dirt road. The
mass-air sensor and the K&N air filter required replacement. The air
intakes and the throttle body had to be removed and cleaned. The editorial
response stated that Porsche does extensive pre-production testing on
dusty, desert, dirt roads which should bring out any dust related/induced
problems for solution before production gets under way. Further, the
answer brought out that the Boxster problem could have been caused by the
K&N air filter which is known to be less restrictive but also less
effective than the stock Porsche paper filter in trapping fine dust and
silt. I think I'll keep my nearly new K&N filters safely stored in their
boxes in the garage in case I ever need one for a DE day at Firebird or
PIR.
I'll be back in July if the Motor Pool is still in business.
Dean Lewellen
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